Pilot Production: How to Plan and Run a Manufacturing Pilot Before Mass Production
This lesson is an article published by Fictiv.
Read the articleWhat you'll get
David Willson of Fictiv, a manufacturing marketplace, explains that a pilot run is a limited batch made on production tooling at production settings to prove the process, where a prototype run proves the design, and covers when one is worth doing, what to measure in it (process capability, yield, cycle time, tool wear and assembly fits) and how to set pass or fail rules before it starts. It is written for engineers and uses automotive and aerospace terms, so skim the jargon and keep the idea that a limited first run on real tooling shows what a prototype cannot.
Do this week
Write the pass-fail rules for your first production run before it starts, naming the measurements you will check, the share of good units you will accept and how many units you will make, and share them with the factory.